India · Masonry; Lime Roofing; Brick Craft; Architectural Craft

Madras Terrace Lime-and-Brick Flat Roofing

Madras terrace roof (MTR); achikal / arai-k-kal (the thin bricks); chunnam (lime)

A flat roof or intermediate floor made from teak or steel beams, thin high-density clay bricks laid on edge on diagonal lines and bonded with lime mortar, then covered with a thick layer of brick bats, lime mortar, gravel and sand, and finished with weatherproof flat tiles. The brick layers can be doubled or tripled, each laid in the opposite direction. The roof is cured for at least a week. It was widely built in Madras (Chennai) and across Tamil Nadu and South India from the 18th century, cooled houses without air-conditioning and shed rain without periodic maintenance, and is now rare outside heritage restoration. The craft depends on lime preparation, the thin brick and the skill of the mason.

Risk level: Endangered · Not listed by UNESCO. No national or state heritage-craft listing was found in the sources consulted.

Alternate Names
Madras roofing; Madras terracing; Madras terrace roof; aachikaal; mukka chengal; sithu kal / ithu kal (spellings reported for the small bricks)
Geographic Center
Chennai (Madras) and Tamil Nadu; also found through South India (Kerala, Karnataka, Andhra), in houses and public buildings.
Community / Ethnic Group
Tamil master masons (maistry) and brickmakers; the technique is described as a mix of British and local engineering.
Estimated Origin
Reported as in use from the early 18th century (a historical study of Madras lime), with a common view of a British–Indian engineering mix. Another account puts its peak from the late 1800s to the late 1900s. Exact dates are not recorded.
Cultural Function
A cool, durable, weatherproof roof; permanent construction (pucca) as opposed to thatch; a status marker, because terraced houses were owned mostly by wealthier families.
Primary Materials
Teak beams (steel sections for wider spans); thin, high-density fired clay bricks; lime mortar; brick bats, gravel and sand for the thick middle layer; flat weatherproof tiles; red oxide or lime finishes for floors.
Primary Tools
Stone mortar bowl and pestle for grinding lime; iron-shod hand pounders (ulakkai) for breaking stone; temporary shuttering to hold bricks until set. The full set of masons' tools for the roof is not documented.
Process Overview
Place beams, build shuttering, lay thin bricks on edge in lime mortar, lay a second layer in the opposite direction, cure for a week, add a compacted layer of brick bats and lime mortar, then flat tiles with a slope.
Traditional Applications
Houses (especially wealthier ones), public buildings, temple gopura floors (up to six layers in one documented case) and intermediate floors.
Contemporary Applications
Heritage restoration (a restoration of the Humayun Mahal is reported to have rebuilt its terrace roof); new houses by natural-building architects; reuse of the small bricks in timbrel vaults (The Wendy House, 2023).
Notable Practitioners
Aiyanar, senior artisan at Katral Koodam, reported as a trade veteran of over 30 years and an advocate of natural building (New Indian Express, 2021). Asmitha Athreya of Madras Inherited (heritage activist, not a mason). Other masons are not named in the sources reviewed.
Key References
The Hindu: 'Seen the Madras terrace?' (2011), 'Madras terrace, a forgotten but perfect roofing system' (2022), 'Terrace technology to cool down the city' (Aug 2023); Raman, 'Marble-like chunnam in the 18th- and 19th-century Madras Presidency', Indian J. Hist. Sci. 55 (2020); New Indian Express, 'Of survival and revival' (Mar 2021); The Hindu, 'Madras nalla Madras!' (2012); INTACH Bengaluru, Ulsoor Someshwara temple article; Dezeen and Earthscape Studio on The Wendy House (2023).
Verification Status
Desk-Researched — Needs Practitioner Verification

More from India

  • Sawantwadi Lacquer Toy MakingMask, Puppet & Costume · Critically Endangered

    Sawantwadi is a royal town in Sindhudurg District, Maharashtra, with a lacquered wood toy tradition patronized by the Bhonsle kings of Sawantwadi.

  • Coir Weaving (Kerala)Basketry & Woven Fiber · Endangered

    Kerala coir weaving is a large-scale handloom cottage industry tradition using the fiber extracted from coconut husk (coir) to produce woven mats, rugs, and matting.

  • Pinguli Leather PuppetryMask, Puppet & Costume · Critically Endangered

    Pinguli is a village in Sindhudurg District, Maharashtra, home to the Thakar tribe, practitioners of a leather shadow puppet tradition closely related to the Chitrakathi painting tradition of the same community.

  • Ayurvedic Medicated Oil Cooking (Sneha Paka)Food, Drink & Botanical · Stable

    The classical method of cooking oil (or ghee) with a herbal paste (kalka) and a liquid medium over gentle, steady heat until set completion signs appear.

  • Sujni EmbroideryEmbroidery & Lace · Endangered

    Sujni is a quilted embroidery tradition from the Bhusura and Mirzapur clusters of Muzaffarpur and Sitamarhi districts in Bihar, practiced by women of the Dalit community.

  • Rogan PaintingPainting & Decorative Arts · Critically Endangered

    Rogan is a textile and surface painting technique practiced exclusively in Nirona village, Kutch, Gujarat, by the Khatri family — now reduced to a single family of two brothers, Abdul Gafur Khatri and his brother.

All techniques in India →

Related architectural craft elsewhere

  • Trier Roman Mosaic ConservationGermany · Stable

    The conservation of Roman floor and wall mosaics in Trier (Augusta Treverorum) — Germany's oldest city, Roman capital of the Western Empire from 293 CE, whose UNESCO World Heritage Roman monuments include the Porta Nigra, the Imperial…

  • La Rochelle Oyster Shell Lime ProductionFrance · Endangered

    The production of lime from burned oyster shells — a building material tradition unique to the Atlantic coast of France, where the abundance of oyster shells from centuries of oyster farming provided an alternative to limestone for lime…

  • Schleswig-Holstein ThatchingGermany · Vulnerable

    The reed thatching tradition of Schleswig-Holstein — the craft that creates and maintains the distinctive thick, steeply pitched reed roofs of the Frisian farmhouses and coastal cottages that define the visual character of the North…

  • Bellinzona Castle ConservationSwitzerland · Stable

    The conservation of the three Bellinzona castles (Castelgrande, Montebello, and Sasso Corbaro) — a UNESCO World Heritage ensemble (2000) representing the most complete surviving medieval Alpine castle fortification system in Switzerland.

  • Coro Earthen Construction (Bahareque, Adobe, and Tapia)Venezuela · Endangered

    A trio of traditional earthen building techniques — bahareque (a woven mud, wood, and cane/bamboo wattle-and-daub system), adobe (sun-dried mud brick), and tapia (rammed earth) — that together define the historic architecture of Coro,…

  • Pisé Rammed-Earth Kasbah ConstructionMorocco · Critically Endangered

    The construction of fortified earthen kasbahs and ksour (walled villages) using pisé — a compacted mixture of local earth, clay, straw, and water, packed layer by layer into wooden formwork and pounded until it hardens like soft stone.

All architectural craft techniques →